I had a rod that was threaded on one half and smooth on the other half. I needed the smooth half to be installed into brick.

method 1: chemical anchor

The normal way to do this (I think) would be to cut some grooves into the rod using an angle grinder, drill a hole that has a diameter that’s ~2mm bigger than the rod, and use chemical anchoring. But that stuff is pricey and only lasts ~1 year on the shelf. Thus cost ineffective for 1 use.

method 2: ad hoc chemical anchor substitute

Similar to the above, I wonder if general 2-component household epoxy would work as a substitute in the above method since people are more likely to have that on-hand. I suspect the issue is that it’s too thin and gravity would do its thing and the topmost area would not get filled with epoxy. Hence why I did not attempt it.

method 3: (What I did)

The rod measured at ø=8.8mm. I had no 9mm drill bit for masonry (and that would be too loose anyway). So I used a nominal 8mm masonry bit on a hammer drill. I’m not sure what the actual diameter of that resulting hole was, but it was too tight to push in the 8.8mm rod in by hand. So I tapped it in, dry (no oil or glues). It worked! It feels really solid. Feels like I got away with murder.

Questions

(method 2) Is there something could be mixed with common 2-component household epoxy to thicken it so it acts more like chemical anchor epoxy?

(method 3) Did I take bad risk with fracturing the brick? Is there perhaps a guide somewhere that safely maps brick hole diameter to metal rod diameter? Or is this something is never done and should never be done?